Moldsonics GmbH

In plastic injection molding, production defects invisible to the naked eye can be expensive: high scrap rates, unplanned machine downtime, and mold deterioration that is difficult to detect in advance. Process quality depends on the ability to monitor what happens inside the mold during every production cycle, but installing contact sensors in critical positions is often invasive, costly, or technically difficult. Moldsonics GmbH approaches this problem from a different angle: non-invasive process sensors that read mold conditions from the outside, without modifying tool geometry or interrupting production. The technological proposition sits at the intersection of Industry 4.0, quality monitoring, and predictive maintenance. Collecting real-time data on pressure, temperature, and mold conditions enables manufacturers to identify anomalies before they become failures, optimize process parameters cycle by cycle, and reduce costs associated with scrap and unplanned repairs. The target market is plastic molding and manufacturing companies — a sector with a dense presence across Europe that is undergoing deep digitalization. The transition toward connected factories and data-driven processes creates structural demand for solutions like Moldsonics: easy to install, non-invasive, and compatible with existing machine fleets. The B2B model is built around customized solutions, with Moldsonics accompanying clients from sensor installation through to the interpretation of collected data.